Mercury space suit

This is my 2nd Mercury space suit. It was made from a sauna suit which had the same silver shine and texture as the real Mercury space suits. The sauna suit is 100% vinyl which is designed to make you sweat in a work out and traps heat and moisture. I definitely understand how the astronauts felt when they wore these space suits and how they needed to be cooled and filtered their moisture. I have a box that has a air mattress pump inside that pumps fresh air into my suit and cools me off. I don't have a moisture filtration system, but I don't put on the suit often enough to need it. I used peanut butter jars to lock the golves to the suit. I had to grind off some of the screw threads off the lid of the jars so it would only take on half turn to lock the glove on the suit.
In making the helmet, I started with a balloon that was the rough size of my head, then I covered it with strips of card board to make a pattern. I then took it all apart and labeled it. I then traced it onto 1/8in. aluminum and formed it by hand back into the shape of the helmet. There were 17 pieces that make up the helmet, but once welded, it became one piece. The visor is vacuum formed plastic where I heated a sheet of of plastic to a soft saggy state, then I stretched it over a bowling ball.

I was able to take the Mercury capsule to a school in Appleton, WI for part of a science lesson. The 5th graders were able to experience sitting in the capsule and have a hands on experience.

Was able to take the Mercury capsule to a boyscout meeting in Appleton, WI. The boys and their parents really enjoyed seeing and even getting to sit in the capsule.

I was able to take my Mercury capsule to a homeschool event in Oshkosh this fall.

Astronaut Matt -


The inside of the Mercury capsule-

The Mercury capsule on the trailer -

Finally was able to paint the Mercury capsule so now it matches the real one!!

Capsule Presentation:

I was able to present my Mercury capsule to a boyscout group in Appleton, WI. The boys and also the parents and leaders enjoyed hearing my presentation and afterwards enjoyed climbing into the capsule.